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Instruction manual
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CALSUS 01 (automatic calibration)
CALSUS 01 (operating instructions) |
Description:
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| Important information is available with use of particle distribution data to analyse conditions in hydraulicand lubrication systems: |
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Efficiency of the filter configuration in use
Compliance with fluid cleanliness demanded for the assigned components
Shifting of the system wear position
Variation with secondary contamination
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| Through use of this data, the user can optimize system cleanliness to reduce system component wear, oil degradation and system downtime. |
| Particle analysis can be executed by various methods. One common method is by taking a bottle sample and sending it to a lab for analysis. |
| This can be problematic, if care is not taken to assure the quality of each sample (e.g. bottle cleanliness, sampling location, etc.). In addition, sampling at dynamic operating conditions is extremely difficult or not practical. |
| Oil sampling out of the reservoir also limits results to basic oil condition, rather than specific data for each system. Bottle sampling is becoming less advantageous as costs rise and time elapses between sampling and final results. |
Functions:
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| Online particle counter with laser sensor for hydraulic and lubrication oil |
| Classification of contamination classes according to the standards: ISO 4406:99,ISO 4406:87, NAS 1638 |
| Measuring system with highest precision for the mobile and stationary application (mains- or battery-powered), also for dynamic operation conditions |
| Evaluation and documentation of bottle samples in lab quality in connection with bottle sampling system BSS 2 (optional) |
| Automatic control of contamination classes with control signal output when exceeding the limits, set by the user |
| User - friendly comfortable software with special measuring programmes for continuous, cyclic or single measurements as well as for evalution of bottle samples |
| Examination and execution of the sensor secondary calibration in connection with BSS 2, secondary calibration suspension CALSUS 01 in accordance with ISO 11171 and calibration software CALSOFT 01 (optional) |
| Internal storage and management of measuring data |
| Output of the measuring data on TFT - display and integrated printer |
| RS 232 – Interface for transmission of the measuring data to external PC |
| Excel - data management software for input and management of the measuring data in external PC |
| Data transmission over ethernet or internet in connection with Miniwebserver MWS 01 and Data management software WDM 1.0 (optional) |
Technical data:
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| Measuring system : |
Light gate principle with laser sensor (670 nm) |
| Counting system : |
8-channel particle counting
>4µm, >4,6µm, >6µm, >6,4µm, >10µm, >14µm, >21µm, >37µm |
| Calibration : |
ISO-MTD in oil (ISO 11171) |
| Input operation pressure: |
21,75 - 6090 psi |
| Viscosity : |
10 - 400 mm2/s |
| Weight: |
10,8 kg |
| Dimensions: |
445 x 180 x 255 mm |
| Connections: |
Mini-measuring connection with screw coupling M 16x2
Connector coupling for hose DN 6 |
| Storage capacity: |
4 x 100 measuring values |
| Power supply: |
90 .. 250 V AC 50/60Hz, 12 V DC |
| Internal battery: |
12V DC |
